FTTH Wire Manufacturing Line – Advanced Manufacturing System
Have you realized that contemporary light-transmitting cabling setups can operate at speeds of up to 190 m per minute? Such remarkable performance is made possible by sophisticated fabrication techniques designed for rapid output.
These systems are constructed to process multiple wire variants, such as connection cables and tight buffered cables. Their compact design, typically below 26 m, suits them well for state-of-the-art factories.
Incorporation into intelligent production networks guarantees uninterrupted performance. Via MES/ERP connectivity, these SZ stranding line production lines deliver unmatched precision and efficiency. This makes them a top choice for enterprises aiming to stay ahead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient fabrication processes are key to meeting the growing need for dependable links. These systems aim to manufacture high-quality light-transmitting wires that energize modern networks. With advanced technology, they ensure accuracy and rapidity in each phase of the manufacturing process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing home fiber drop cables. These cables consist of naked fibers reinforced with steel or FRP, combined with safeguard coverings. The result is a robust and effective system for rapid broadband links.
It supports various substances, including PVC, LSZH, and PE resins. Such adaptability guarantees it can meet diverse industry needs. Additionally, the quad-head fiber payout mechanism provides precise tension control, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are revolutionizing the way fiber optic cables are produced. Our advanced equipment merges accuracy, productivity, and innovative solutions to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder designed for precise material distribution. This ensures consistent quality in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Live process supervision |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Optimal Operator Work Level | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.
